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Visual Management and Andon Systems for the Factory Floor

In busy African factories, problems and delays often stay hidden until they become expensive. Visual management makes the state of a process obvious at a glance, while andon systems signal problems the moment they occur so help arrives quickly. This course teaches teams to design boards, markings, and signals that expose abnormalities early and drive fast, disciplined response.

What you will be able to do

  • Explain how visual management surfaces problems and reduces delay.
  • Design floor markings, boards, and labels that everyone can read.
  • Build simple performance boards that trigger action.
  • Set up andon signals to call for help at the point of need.
  • Link visual signals to a clear escalation and response routine.
  • Audit and sustain visual controls over time.

Course outline

  1. 01Principles of Visual Management
  2. 02Floor Markings, Labels, and Shadow Boards
  3. 03Designing Performance Boards
  4. 04Andon Signals and Call for Help Systems
  5. 05Escalation and Response Routines
  6. 06Daily Use in Team Meetings
  7. 07Auditing and Sustaining Visual Controls

Who should attend

This course is intended for supervisors, team leaders, lean coordinators, and engineers who want to make performance and problems visible on the production floor.

Dates, venues and fees

DatesVenueDaysFeeCalendar
17 to 18 Aug 2026Dubai2US$1,100
24 to 25 Aug 2026Lagos2US$1,100
31 Aug to 1 Sep 2026Harare2US$1,100
7 to 8 Sep 2026Kampala2US$1,100
14 to 15 Sep 2026Dar es Salaam2US$1,100
21 to 22 Sep 2026Pretoria2R10,000
28 to 29 Sep 2026Cape Town2R10,000
12 to 13 Oct 2026Online2US$900
19 to 20 Oct 2026Mozambique2US$1,100
26 to 27 Oct 2026Cairo2US$1,100
2 to 3 Nov 2026Accra2US$1,100
9 to 10 Nov 2026Lusaka2US$1,100
16 to 17 Nov 2026Kigali2US$1,100
23 to 24 Nov 2026Nairobi2US$1,100
30 Nov to 1 Dec 2026Durban2R10,000
7 to 8 Dec 2026Johannesburg2R10,000
21 to 22 Dec 2026Mauritius2US$1,100

Fees are per delegate. South African venues are priced in rand; other locations and online in US dollars. Fees exclude 15% VAT where applicable. Group bookings of three or more delegates from the same organisation qualify for a reduced rate; contact us for a quotation.

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